激光立体成形TC4钛合金的热力场演化

激光立体成形能够实现高性能复杂零件的精确成形，但成形过程中的高温度梯度极易导致残余应力和变形，最终影响构件的几何精度和力学性能。通过搭建基板单边夹持原位热变形测量系统，探究了多道多层TC4钛合金成形件在激光立体成形过程中基板温度、变形的演化规律，分析了不同扫描策略对构件热应力场的影响。研究结果表明，构件的变形发展受其热历史驱使，扫描策略对成形件的热变形具有显著影响。     

超声波辅助插层-剥离法制备煤系高岭土微粉的研究

我国煤系高岭土储量丰富,为满足造纸、纺织等行业个性化的需求,通常要对其进行深加工。以山西朔州煤系高岭土为原料,分别在恒温磁力搅拌和超声波作用下探究了煤系高岭土/二甲基亚砜(DMSO)插层复合物制备的最佳条件,在插层复合物的基础上对煤系高岭土进行超声辅助剥离,制备得到高岭土微粉,并利用XRD、SEM、BET、TG-DSC等方法分析表征样品。正交实验结果表明在磁力搅拌条件下DMSO用量、插层时间以及插层温度均对插层率具有一定的影响,引入超声波有利于高岭土插层率的提升。插层复合物经超声辅助剥离后晶粒厚度明显减小,高岭土片层状结构大体上呈现碎片化,仅保留少部分大的片状结构,其边缘碎化,整体上也出现碎裂的趋势。剥离样品的比表面积和孔径均大幅度增加,为硬质高岭土的剥离和超微细粉体的制备提供了新的思路。     

轧制与退火对T9S钛合金板材组织与性能的影响

研究了轧制变形量及退火温度对T9S钛合金板材显微组织和室温力学性能的影响。结果表明:增加成品轧制变形量,板材组织破碎更充分,退火后形成等轴α相、拉长α相和晶间β相组织形貌,变形流线比较明显,板材室温强度和硬度升高,伸长率降低,弹性模量增加。随着退火温度升高,板材室温强度和硬度逐渐降低,伸长率逐渐提高,横向弹性模量逐渐减小,纵向弹性模量先增加后减小。经(750~790) ℃×45 min空冷退火处理后的板材可以获得较好的强度和塑性的匹配。     

Synthesis and performance of TiB2–B4C composites by high pressure of TiC–B mixture

TiB₂–B₄C composites were in situ synthesized and consolidated by high pressure synthesis method from a mixture of TiC and B powders at the pressure and temperature of 5.0 GPa and 1500℃-1900℃. The phase composition, microstructure, density, hardness, thermal conductivity, and electrical resistivity of TiB₂–B₄C composites were analyzed. As the increase in the synthesis temperature, the products were TiB₂ and B₄C phases and that crystallinity improved. TiB₂–B₄C composites were dense without obvious pores. TiB₂–B₄C composites synthesized at 1800℃ obtained the optimized performance, including the relative density of 98.2%, the Vickers hardness of 31.7 ± 1.2 GPa with the load of 9.8 N, the thermal conductivity of 30.3 ± 0.7 W/(m K), and the electrical resistivity of 3.3 × 10⁻³ Ω cm, respectively. The grain size of the TiB₂–B₄C composites changed with the increase in synthesis temperature, leading to the changes in hardness, thermal conductivity, and electrical resistivity.     

复合固体推进剂中固体填料的安息角测试与仿真

复合固体推进剂含有固体颗粒较多，离散单元法是一种适合固体推进剂生产过程数值仿真的有效方法，颗粒物料的接触参数是保证离散单元法仿真精度的关键。本文以复合固体推进剂的主要组分铝粉和高氯酸铵固体颗粒为研究对象，通过实验测试获得了相关物料的安息角，利用专业离散元软件EDEM仿真模拟了安息角测试实验过程，建立了物料安息角与接触参数之间的联系。研究表明，滚动摩擦系数和滑动摩擦系数越大，安息角越大，物料流动性越差。对比仿真与实验结果，通过逆向反推法确定了物料的滑动摩擦系数和滚动摩擦系数两个关键接触参数。铝粉与高氯酸铵1∶2混合颗粒的滑动摩擦系数为0.2，滚动摩擦系数为0.05。为固体推进剂加工生产过程离散元数值仿真提供了关键基础数据。     

柔性钙钛矿太阳能电池的制备及性能研究

采用钛箔作为衬底,原位生长二氧化钛薄膜,然后制备有机钙钛矿吸收层及固态空穴传输层,组装成太阳能电池。通过电压-电流曲线测试,结果表明,这种钙钛矿太阳能电池的光生电压达到0.8 V、光生电流达到16 mA/cm²、光电转化效率为10.2%。进一步对电池进行弯折试验,弯折20次后,光电转化效率能达到初始值的85%,表现出良好的柔性特征。     

可逆感温变色聚丙烯专用料的制备及性能

通过两步法制备可逆感温变色聚丙烯（PP）专用料，首先将乙烯-辛烯共聚物（POE）与可逆感温变色粉于微型双螺杆挤出机中挤出造粒制备色母料，然后将PP与色母料熔融共混挤出制备可逆感温变色PP专用料。探讨了色母料含量对PP专用料感温变色性能、力学性能、热学性能及微观形貌的影响。结果表明，利用POE与PP良好的相容性，实现了可逆感温变色粉在PP基体中均匀的分散，可逆感温变色PP专用料表现出优异的可逆感温变色性能和冲击性能。     

Effects of hydrogen content on powder metallurgy characteristic of titanium hydrides

The titanium dihydride (TiH₂) powder metallurgy has been attracted a lot of attention, but TiH₂ powder is difficult to press moulding. In this paper, the titanium hydride powder metallurgy including TiH₂ and unsaturated titanium hydrides (TiH_1.5) was investigated simultaneously compared with pure titanium metal powder metallurgy. The results indicates that the titanium hydride powder metallurgy is accompanied by the deoxidation self-purification effect during dehydrogenation process for both of TiH₂ and TiH_1.5, which have higher sintering density than pure titanium. There are the three stages relative to densification rate, namely the slow, rapid and full densification stages for all of three materials. The compressive yield strengths increase rapidly in the rapid densification stage and are unchangeable almost in the full densification stage after holding 2 h at 1300 °C. The titanium hydride powder metallurgy is helpful to obtain much better mechanical properties than the pure titanium metal powder metallurgy. Here the compressive yield strength of the as-sintered TiH₂ compact with the maximum hydrogen content is the best but has very small difference compared with that of the as-sintered TiH_1.5 compact after full sintering densification.     

Precipitation location of secondary phase and microstructural evolution during static recrystallization of as-cast Ti-25V-15Cr-0.3Si titanium alloy

The microstructural evolution and precipitation location of the secondary phase of an as-cast Ti-25V-15Cr-0.3Si titanium alloy were investigated via isothermal compression experiments and heat treatment. The average aspect (length-to-width) ratio, average area and size of the grains at different heat treatment temperatures and holding time were analyzed and the effects of deformation and annealing time on the grain area and size were considered. It was found that the grain size was strongly influenced by the height reduction and holding time. Grain growth was significant when annealing time increased from 10 min to 2 h at 950 °C and height reduction of 30%; however, grain growth was minimal at annealing time between 2 and 4 h. Many dispersion particles were observed to form in continuous chains; the precipitation location was confirmed to be along initial grain boundaries, and the dispersion particles were identified to be Ti₅Si₃ phase by TEM.     

飞灰固结体在沥青混合料中应用研究

通过对新型固结剂固化飞灰生成的固结体研磨成微粉全部或部分替代矿粉作为沥青混合料进行试验探究。试验结果表明,当微粉替代矿粉时,混合料的物理性能、水稳定性及高温稳定性得到了提高,确定了微粉替代矿粉最佳替代率。微粉在沥青混合料中重金属的存在状态采用多级提取的方法进行分析,试验结果进一步证明了微粉中重金属在沥青混合料中的长期稳定性。为焚烧垃圾飞灰固化稳定化和资源化利用提供了一定的理论指导。